恩欣格Ensinger高性能PEEK塑料化合物技术方案

一、产品系列概览

Ensinger提供多种工程塑料化合物，涵盖以下核心类别：

1. 高温聚合物
   • PEEK（聚醚醚酮）
   • PEI（聚醚酰亚胺，商品名：Ultem）
   • PPSU（聚苯砜）
2. 耐磨材料
   • PTFE改性化合物
   • PA（尼龙）基含油/碳纤维增强材料
3. 特种工程塑料
   • PPS（聚苯硫醚）
   • PVDF（聚偏氟乙烯）
   • LCP（液晶聚合物）

二、核心性能特点

三、典型应用场景

1. 汽车工业

• 部件案例：涡轮增压器组件（PEEK）、传感器壳体（PPS）
• 优势：耐油、耐高温老化，替代金属减重30-50%

2. 医疗设备

• 部件案例：手术器械手柄（PEI）、灭菌托盘（PPSU）
• 优势：伽马射线灭菌耐受性，符合ISO 10993生物兼容标准

3. 电子电气

• 部件案例：连接器（LCP）、绝缘套管（PVDF）
• 优势：CTI>600V，满足UL94 V-0阻燃等级

4. 工业设备

• 部件案例：轴承衬套（PTFE改性）、泵阀组件（PPS）
• 优势：免润滑设计，耐化学腐蚀寿命提升3-5倍

四、成型加工指南

1. 注塑成型参数

2. 关键工艺控制点

• PEEK/PPSU：需严格控温防止热降解，建议使用氮气保护料斗
• 含油材料：避免使用过滤网，防止润滑剂流失
• LCP：高流动特性，适合薄壁件（0.2mm以下）精密成型

五、可视化说明建议

（需结合官网图片库完善，以下为描述性指引）

1. 材料形态：颗粒状原料（展示颜色/添加剂差异）
2. 微观结构：SEM图显示玻纤/碳纤增强界面
3. 应用案例：
   • 汽车：涡轮增压器部件装配示意图
   • 医疗：高温灭菌环境下的器械组件
   • 电子：高密度连接器剖面结构

Technical Proposal for Ensinger High-Performance Plastic Compounds
(Framework based on Ensinger Plastics’ product portfolio. For detailed specifications, refer to official technical documents.)

1. Product Portfolio Overview

Ensinger offers a wide range of engineered plastic compounds, including:

1. High-Temperature Polymers
   • PEEK (Polyetheretherketone)
   • PEI (Polyetherimide, brand: Ultem®)
   • PPSU (Polyphenylsulfone)
2. Wear-Resistant Materials
   • PTFE-modified compounds
   • PA (Nylon) with oil/carbon fiber reinforcement
3. Specialty Engineering Plastics
   • PPS (Polyphenylene Sulfide)
   • PVDF (Polyvinylidene Fluoride)
   • LCP (Liquid Crystal Polymer)

2. Key Performance Characteristics

3. Typical Applications

Automotive Industry

• Components: Turbocharger parts (PEEK), sensor housings (PPS)
• Benefits: 30-50% weight reduction vs. metal, oil/heat resistance

Medical Devices

• Components: Surgical instrument handles (PEI), sterilization trays (PPSU)
• Benefits: Gamma-ray sterilization compatibility, ISO 10993 compliance

Electronics

• Components: Connectors (LCP), insulating sleeves (PVDF)
• Benefits: CTI >600V, UL94 V-0 flame retardancy

Industrial Equipment

• Components: Bearing bushings (PTFE-modified), pump valves (PPS)
• Benefits: Maintenance-free operation, 3-5x longer chemical resistance

4. Processing Guidelines

Injection Molding Parameters

Critical Process Controls

• PEEK/PPSU: Prevent thermal degradation with strict temperature control; N₂ purging recommended.
• Oil-filled grades: Avoid mesh filters to retain lubricants.
• LCP: Ideal for thin-wall molding (<0.2mm) due to high flowability.

5. Visual Documentation (Conceptual)

(Reference Ensinger’s image library for actual visuals)

1. Material Forms: Granular raw materials (colors/additives).
2. Microstructure: SEM images showing fiber reinforcement interfaces.
3. Applications:
   • Automotive: Turbocharger assembly diagrams.
   • Medical: Sterilizable device components.
   • Electronics: High-density connector cross-sections.